Although I've got a few bits to do, I've been wanting to show this after working on it for a while and think it's finished enough to share as 'done'...
Aluminium and brass custom built with mini lathe/mini mill
Prizm 5.1
Skinny neopixel strip blade with 5 pin 16mm aviation connector
In-hilt recvhargeable Sanyo Panasonic NCR18650GA protected battery
Notched kill key (so it can 'twist on' and stay in the recharge port when saber's on)
Inset turquioise 'eye' retention screw and tiny turquoise decorative top screw
Custom made brass and aluminium blade plug (to do: add some neopixels and a connector so it can shine through the tiny holes and around the central brass bit).
SD and RICE port access behind pommel and speaker
Hilt's 10" long, main body 1 1/4" outer diameter.
Current fonts (will probably swap these about a bit, including one darkside/red blade font):
1. Old Republic Jedi Edition by Nighstorm
2. TOR Ascension by Nightstorm
3. Graflex V HD by Juansith
4. Graflex VII by Shameem
5. Shatterpoint by Madcow
6. Graflex VI by Juansith
...and some pics: