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Author Topic: 'Skinnyflex' EPIII  (Read 46904 times)

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Offline OBI-WAN KENOBI

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Re: 'Skinnyflex' EPIII
« Reply #75 on: January 31, 2014, 10:16:41 AM »
Deposit sent


Offline Scorpion

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Re: 'Skinnyflex' EPIII
« Reply #76 on: January 31, 2014, 12:58:14 PM »
Just wondering if thers any other methods to getting these lookin like the chrome finish?
As iv learned the chroming just wont work for these
Could they be highly polished and sealed?
i really want the reflective chrome look on mine
Any ideas?


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Offline Sandpeople are people too

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Re: 'Skinnyflex' EPIII
« Reply #77 on: January 31, 2014, 01:45:59 PM »
I've wet sanded aluminium hilts with 600 and 1500 grit, then mag polished them to come out gleamingly bright.  I think Wat or Lumi talk about chroming them early in the thread, and MH had a pic of Jasher's chromed aluminium hilt.

Offline CHEWBACCA

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Re: 'Skinnyflex' EPIII
« Reply #78 on: January 31, 2014, 01:54:39 PM »
yep I also mentioned it can be polished an posted a link to a highly polished chrome like saber I did (post here 'Skinnyflex' EPIII)


The thing to be sure and get a chrome like polish is to make sure you get all of the micro machining grooves and scratches out by doing various sandpapers as SPAPT mentions.

I generally start with 600-800 and work my way up to 3000 using different grits (600-800-1000-1500-2000-3000).  Then once the metal is completely free of any imperfection whatsoever and is perfectly smooth I will buff it with a tight knit buffing wheel and Jewelers rouge.  Then I will move to a soft loose knit wheel and polish it with another compound (I forget what it is for some reason right now but have mentioned it before).

This gives as close a finish to chrome as you can get BUT be warned even just wiping it with a soft rag can leave little scratch marks that show up now that its a mirror finish.


You can still get a nice shine out of AL without getting all the marks out but it will not be a mirror chrome like shine unless you get every little mark out.



Offline Darkjedi

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Re: 'Skinnyflex' EPIII
« Reply #79 on: January 31, 2014, 02:00:34 PM »
Too shinny. I'm in! Deposit / payment sent ;D


Yup that's how you Polish Aluminum . Did a few auto parts back in the day that way. Now with the new Powder Coating can you clear coat it once polished?

Ok I saw your post. You can

A few years ago they had a clear PC they used but it seemed a little cloudy finish to it. But it protected the finish from scratches.  I Stand corrected
« Last Edit: January 31, 2014, 02:18:30 PM by Darkjedi »

Offline Acerocket

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Re: 'Skinnyflex' EPIII
« Reply #80 on: January 31, 2014, 03:04:49 PM »
Just wondering if thers any other methods to getting these lookin like the chrome finish?
As iv learned the chroming just wont work for these
Could they be highly polished and sealed?
i really want the reflective chrome look on mine
Any ideas?

Well, I gave this information to someone else via PM, but I will psot it here also.

Chrome plating is going to add thickness to the parts - inside, outside, and inside all holes/threaded holes.  Depending on the plater and the plating process, it can be thin to extrememly thick.  When I machine parts like these, I shoot for a .005" gap on mating parts.  That way, it's not too tight, but not loose to rattle too much.  If you go with a 'cheap' chrome, it may be a few thin layers of chrome over nickel.  If you go for a full-tilt 'triple show chrome palte', then you could be looking at multiple layers of chrome over multipel layers of nickel over multiple layers of copper plate.  I did not design the parts to take into account such a wide variety of diifering plating thicknesses.

Of course, you can always polish as with any aluminum part, but then you need to seal it.  YOu could go with a clear paint - it would preserve the finish, but could flake off over time making a huge mess.  You can clear powder coat, btu that will most definitely be thicker than chrome plating.  YOu can also clear anodize, but clear anodizing a polished part will dull it a bit.  When I talked to my anodizer, he told me the best way to preserve as much shine as possible would be to ask for a 'thin' layer of anodize.  Just enough to provide a minimum amount of sealant, but not 'bite' into the material too much.  Remember, anodizing is essentially the growth of aluminum oxide (aluminum rust if you want) on the part.

Now, there is also one other thing that can be done.  My anodizer also recommended a process called Bright Dip.  It is essentially a chemical polish of the material.  Then follow up with the 'thin' anodize.  I really have no clue how it would look, and my anodizer does nto offer Bright Dip services so i can't doa  sample.  Your best bet is to Google for pictures of what it would like and contact your local shops for answers.

If you choose to chrome plate, I am not saying the parts won't fit back together, but I am not going to be responsible if something doesn't fit after you have it chromed.  Now, you can always break out the Dremel and take care of the internal surfaces if you want to pick up a little more clearance - but that is up to you.

As for my persoanl saber, I will just leave it as finished or maybe polish it someday.  I am not going to chrome plate it.

Offline Acerocket

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Re: 'Skinnyflex' EPIII
« Reply #81 on: January 31, 2014, 04:04:27 PM »
Going to give this a few more hours then I am closing it.

Offline Acerocket

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Re: 'Skinnyflex' EPIII
« Reply #82 on: January 31, 2014, 08:02:49 PM »
Closing this up now.  Thanks to all who are in on this run.  I will order material next week and get these intot he production line as soon as possible.

Offline Yoda

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Re: 'Skinnyflex' EPIII
« Reply #83 on: April 04, 2014, 02:30:47 PM »
Closing this up now.  Thanks to all who are in on this run.  I will order material next week and get these intot he production line as soon as possible.

If someone backs out Wat, let me know as I may want to pick one up ;)


Offline naigon

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Re: 'Skinnyflex' EPIII
« Reply #84 on: April 23, 2016, 11:35:39 AM »
The progress thread is locked so posting this here even though this thread is old. I've sold my spot to ShadyCanuck of this forum, so he will be contacted for final payment. Thanks!
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Offline Darthvix

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Re: 'Skinnyflex' EPIII
« Reply #85 on: April 23, 2016, 03:59:39 PM »
oswaldkefo

Bought my spot.

Thanks
Best,
Terry

Offline oswaldkefo

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Re: 'Skinnyflex' EPIII
« Reply #86 on: April 23, 2016, 04:07:44 PM »
oswaldkefo

Bought my spot.

Thanks

I sure did, and I'm super excited about it!

Also congrats to Canuck for getting one too! :tongue:
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Offline ShadyCanuck

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Re: 'Skinnyflex' EPIII
« Reply #87 on: April 23, 2016, 08:49:16 PM »
oswaldkefo

Bought my spot.

Thanks

I sure did, and I'm super excited about it!

Also congrats to Canuck for getting one too! :tongue:
Yep.  Naigon sold me his spot.  Awesome.  Can't believe I finally got one.
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Offline Red Five

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Re: 'Skinnyflex' EPIII
« Reply #88 on: April 25, 2016, 04:04:38 AM »
Interested in buying someone's spot....ready to pay asap.

Offline gjs33

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Re: 'Skinnyflex' EPIII
« Reply #89 on: May 02, 2016, 12:53:17 PM »
Also ready to buy up somebody's spot if anyone is selling :D

 

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